A frequently asked question is, “What are the best materials for outdoor signs?” Letters Etc. offers a wide variety of outdoor materials to fit your needs. You’ll want materials that are durable and weather-resistant to your location. Some thoughts to consider when deciding on what suits your job best are:
- Thickness: How much dimension do you want?
- What is your client’s budget?
- Do you experience extreme weather?
Our most commonly used outdoor materials go as followed:
- Aluminum: This material is our most costly product but has the longest life span. Aluminum is dependable and withstands extreme weather. We offer 1/16” up to 1/2” thick. They can be painted, brushed, or polished.
- High Density Urethane (HDU): 10lb foam. Finishes include painted or with an aluminum laminate to give that thick, solid metal look.
- Acrylic: A durable outdoor product with thicknesses ranging from 1/8″ to 1″ thick. Finishes included painted with a semi-gloss look or standard colors to have a glossy finish. Decorative laminates can also be used for outdoor signage and is a more cost-effective option than solid aluminum.
- 2 lb foam: The most popular is our 2lb foam with an aluminum laminate. It is the most cost-effective product and gives the most dimension. We can go up to 3” thick with our 2 lb foam, but it requests a stucco-coated edge for extra protection, depending where you are located, letters larger than 6″ need a stucco edge- regardless of thickness. Our aluminum laminate can be painted to the color of your choice, or have a decorative finish such as brushed or polished gold and silver, with edges painted to match.
- PVC: PVC is durable and a more cost-effective option than Acrylic. The main difference between the two is that the edges are more coarse. PVC for outdoor use needs to have a painted finish for protection.
Choosing the best outdoor material for you depends on many factors. We’re here to help you with those choices if you have any questions. With our expertise, attention to detail, and commitment to customer satisfaction, we are the ideal partner for all your signage needs. We’re here to help bring your sign to life!





